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Why & How to Improve the CAPAR Process

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ISO 9001, ISO 14001, TS 16949, OHSAS 18001 and AS9100/9110/9120 all require an effective Corrective and Preventive Action Request (CAPAR) system to eliminate current problems and avoid potential problems.  An effective CAPAR system can have a tremendous return on investment, while an ineffective CAPAR system will lead to nothing but frustration for the organization.  Unfortunately, most CAPAR systems are frustrating.

“We can’t solve problems by using the same kind of thinking we used when we created them.”

- Albert Einstein


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PLAY VIDEO: Click image below

Is Whole Brain Problem Solving® for you?

Ask yourself the following:

  1. Do you or your organization spend excessive time and resources resolving problems?

  2. Are many, most or all of these problems recurring?

  3. Is your Corrective/Preventive Action Process ineffective in permanently eliminating current problems and avoiding potential problems?

  4. Would your organization be a better, stronger, more pleasant place to work without so many problems?

If you answered “yes” to any of these questions you should consider Whole Brain Problem Solving®!

“Whole Brain Problem Solving  Workshop”

The workshop completely covers problem solving processes.

Included with workshop:

  1. Whole Brain Problem Solving Manual, “The Capar Toolkit”

  2. Corrective/Preventive Action Request (CAPAR) procedure software

  3. CAPAR database software

  4. CAPAR form software

Introducing Whole Brain Problem Solving®  to improve your Corrective & Preventive Action Process and eliminate recurring problems quickly and easily!

Eagle Force
Achieve your goals and soar

Left Brain:

Analytical

Right Brain:

Creative

Whole Brain Problem Solving
How the Brain Works!
What is Whole Brain Problem Solving®?

Whole Brain Problem Solving® is a unique combination of Analytical Problem Solving and Creative Problem Solving processes. It is a toolkit that can be used by anyone in your organization to permanently solve problems and improve the Corrective/Preventive Action Process.

Problem Solving Model

Identify the Problem

Isolate the Problem Cause

Determine Action to Eliminate the Cause

The brain is divided into two hemispheres. the left hemisphere is the Analytical side while the right hemisphere is the creative side.

Whole Brain Problem Solving® employs both sides of the brain, the left to identify Cause and the right to determine Corrective Action.

The left brain dominant Analytical Problem Solving tools are most appropriate to Identify the Problem and Isolate the Cause, while the right dominant Creative Problem Solving tools are most appropriate to Determine Action to Eliminate the Cause.

Tools for both Analytical and Creative Problem Solving are combined in the CAPAR Toolkit®.

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Corrective/preventive actions must improve

A warning to those considering certification or are already certified! 

There will be increased focus on the effectiveness of the Corrective and Preventive Action process.  Recurring audit findings are frustrating Accreditation Bodies. A major criticism of current Corrective & Preventive processes is that problems recur over and over. Consequently, pressure is building on ISO 9001, TS 16949, and AS9100/9110/9120 Accreditation Bodies, Registrars, and your auditors to insist on better cause analysis and corrective/preventive actions. This means that pressure will increase to improve your Corrective & Preventive Action process. Whole Brain Problem Solving® and the Eagle Force CAPAR Toolkit® can provide the training and process to meet the auditor requirements and the needs of your organization..

Ask yourself the following

To evaluate the effectiveness of your CAPAR system, ask the following questions:

  1. What percentage of your time and the time of those you work with is spent either solving a problem, supporting those who are solving problems, or discovering new problems to solve?

  2. Also, are these problems truly new or are they recurring?

Our surveys show that most employees and managers we interview spend between 20% to 40% of their time in problem solving activities!

Still more revealing is that almost universally those we’ve interviewed report that the vast majority of problems are recurring.


In most organizations, problems tend to recur endlessly. These recurring problems are the result of ineffective Corrective and Preventive Action Processes, and they create havoc with customer satisfaction, productivity, costs, deliveries, and employee frustration.

Improve Problem Solving Skills

Effective problem solving is a skill valued by all organizations, and it’s one that can make a huge difference to your career. At work, problems are at the center of what many people do every day. You’re either solving a problem, supporting those who are solving problems, or discovering new problems to solve.


The problem you face can be large or small, simple or complex, and easy or difficult to solve.  Regardless of the nature of the problem, a fundamental part of everyone’s role is finding ways to solve them. So, being a confident problem solver is really important to your success.


Problem solving confidence comes from having a good process to use when approaching a problem. With one, you can solve problems quickly and effectively. Without one, your solutions may be ineffective, or you’ll get stuck and do nothing, with some painful consequences. That is why we developed the Whole Brain Problem Solving Process® and the CAPAR Toolkit®.

Whole Brain Problem Solving

®

For Corrective and Preventive Action process to be effective in eliminating problems, Analytical Problem Solving and Creative Problem Solving must work together in an integrated approach. Since Analytical Problem Solving is a left brain analytical activity and Creative Problem Solving is a right brain creative activity, when we integrated the two we decided to call the process and model Whole Brain Problem Solving®. As illustrated to the right, the CAPAR Toolkit® is a collection of tools that support both Analytical and Creative Problem Solving along with instructions on when and how to use them.

Whole Brain

Problem Solving

(Provides Strategy)

Analytical Problem Solving

(Determines Cause)

Creative Problem Solving

(Eliminates Cause)

CAPAR Toolkit

(Provides most appropriate tool for the task)

The CAPAR Toolkit® contains all the Analytical Problem Solving tools you are likely to ever need to analyze and determine the cause of a problem. The CAPAR Toolkit® also contains all the Creative

The Whole Brain Problem Solving® strategy ties the Analytical and Creative Problem Solving processes together with the CAPAR Toolkit® such that problem solvers know which tools to use, when to use them, and how best to use them to eliminate problems quickly and efficiently.

Problem Solving tools you are likely to ever need to find how best to eliminate the cause of the problem.

Think of it this way. You could go to your local building or auto supply and buy the same tools that master carpenters and auto mechanics have. In fact, you might even be tempted to buy more tools

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and fancier tools than they have. But having the tools will not make you a master carpenter or auto mechanic. What will make you a master carpenter or auto mechanic is knowing when and how to use them. The Whole Brain Problem Solving® workshop ties Analytical and Creative Problem Solving together with the CAPAR Toolkit® through examples, illustrations, and interaction to develop real problem solving skills in the participants.

Origins of Whole Brain Problem Solving

Whole Brain Problem Solving® is based on almost 50 years of direct problem solving experience by Bill Houser, the Eagle Force Inc. President, and the accident investigation process of the National Transportation Safety Board’s (NTSB).


Bill’s experience in problem solving goes back to the early 1960’s where he supervised an engineering group charged with solving problems on the Minuteman and Polaris missile systems. Throughout a broad career that has included automotive, aerospace, industrial goods, consumer goods, service, and more, Bill refined and honed the Whole Brain Problem Solving® approach that has become the Eagle Force CAPAR Toolkit® .


The NTSB success in converting commercial airline travel from risky to among the safest means of travel is undeniable. As a testament to the NTSB success, consider the following facts while keeping in mind that aircraft are very sophisticated and operate in a hostile environment:


  1. More people will die this month in traffic accidents than in 50 years of commercial jet travel

  2. A study showed a passenger would have to fly 24 hours a day for over 400 years before being involved in a fatal accident


This improvement in safety is primarily due to the NTSB investigations that lead to actions to eliminate and avoid problems. Whole Brain Problem Solving® and the Eagle Force CAPAR Toolkit® follows a similar but simplified and easy-to-learn model that was used by the NTSB for improvement of of airline safety. The problem solving model provides the overall strategy to eliminate problems, and the Eagle Force CAPAR Toolkit® includes the most popular problem solving tools. This comprehensive approach has proven to make Corrective & Preventive Action processes pay.

The Eagle Force Whole Brain Problem Solving® Workshops are laced with real-life examples. They

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are delivered in a very interesting, entertaining, and interactive way to imbed the principles and practices and the CAPAR Toolkit® techniques in those who attend. These workshops make attendees more proficient in problem solving and more valuable to their organizations and themselves.

Why current Corrective/Preventive Action process don’t work!

A major problem in organizations of all kinds is that effective problem solving methods are not being used to solve the problems they face on a daily basis. A major criticism of current Corrective & Preventive processes is that problems continue to occur.


What does this tell us? The problem solving or corrective action methods currently being used are not working. Corrective actions should, if effective, eliminate the problem from recurring. But current corrective action methods are not achieving these results. In fact, they are rarely really effective in preventing recurrence. Why?


In order to answer this question, let’s take a look at the methodology being used today. When a problem occurs, the first priority is usually to get the process reset. We have to get the operation up and running again; we have schedules to meet, customers to satisfy. While this is important, this is not corrective action; it is troubleshooting! Is troubleshooting important? Absolutely! But most organizations never move to the next step of taking permanent corrective action. Instead, they become experts at troubleshooting, not at developing permanent corrective actions to eliminate recurrence of the problem. Inevitably the problem recurs again and again, and the troubleshooting expert is needed again and again. Today, many organization leaders do not even think about their Corrective & Preventive Action methodology as a means to avoid or eliminate problems and for good reason - current Corrective & Preventive Action processes aren’t very successful.

To be successful, an effective Corrective & Preventive Action process needs to include troubleshooting for containment and productivity purposes. However, if lasting improvement is to

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be attained, it must also effectively identify the root cause or causal factors of the problem and what must be done to eliminate or mitigate them. What is the root cause or causal factors of a problem? Causal factors are the root cause sequence of events that caused the problem. It is critical to realize that there are may not be a singular root cause, but a sequence of events causing

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the problem. Most organizations do not know how to effectively identify the root cause or causal factors of a problem, and if an organization does not identify the root cause or causal factors and take appropriate action, recurrence is only a matter of time.

In conclusion, if your organization is to maintain their ISO, AS, and/or TS certifications, or more importantly, survive in this increasingly competitive world, problems must be solved quickly and permanently. Whole Brain Problem Solving   and the CAPAR Toolkit were developed to help you do just that - solve problems quickly and permanently.

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